JOB STATEMENT

Position is responsible for forging aluminum slugs into parts using a forge press.

JOB DUTIES & RESPONSIBILITIES

• Work from production order, job ticket and/or direction of supervisor or team lead;
• Follow work instructions to produce parts;
• Verify the material to be forged is correct and the dimensions are according to specifications;
• Set-up Maxi and Screw presses;
• Set-up and remove different dies;
• Perform checks on die and bolster plate bolts;
• Understand press settings and troubleshoot settings when necessary;
• Understand proper slug location, tolerances, temperature settings, tonnage, alloys and lube mixtures;
• Identify defects/non-conforming marks in the forged parts and make appropriate corrections;
• Complete appropriate paperwork such as visual inspection records, daily checklists, routing sign offs, etc;
• Identify issues with the equipment and notify supervisor and/or maintenance;
• Monitor DAS stations to ensure proper operation of press, part rate, and temperature;
• Monitor furnace temperature and speed to ensure proper heating of slugs and/or parts;
• Inspect dies after use and tag dies requiring further inspection or rework;
• Notify Quality of quality issues;
• Maintain daily timekeeping, production, and interventions on computer systems;
• Report unusual or unsafe conditions to supervisor;
• Actively participate in efforts to establish and promote a safe and healthy work environment. Follow policies, programs, and procedures for the reduction and elimination of work related accidents and provide feedback to promote safer work behaviors and conditions.

POSITION SPECIFICATION

For an individual to perform this job successfully, one must be able to perform the duties described above satisfactorily, as well as work closely with Team Members as needed to accomplish the task at hand. The requirements listed below are representative of the knowledge, skill, competency and/or ability required to fulfill these duties. Other duties as assigned.

QUALIFICATIONS & EXPERIENCE

• High School Diploma or GED;
• Previous experience in forging or heavy machine operation preferred.

SKILLS AND ABILITIES

• Ability to read, comprehend, and follow instructions;
• Ability to work under pressure and adhere to schedules;
• Ability to read a tape measure;
• Ability to operate hand tools such as spray gun and forge tongs;
• Ability to work safely and keep area clean;
• Ability to work assigned shift and remain awake and alert during assigned shift is required;
• Reporting to work for assigned shift, maintaining a physical presence and performing assigned work for the duration of assigned shift is required;
• Demonstrated ability to work well with all levels of the organization;
• Good verbal, interpersonal, and written communication skills;
• Able to communicate clearly, concisely and achieve intended objectives;
• Ability to work in a variety of environments which may include exposure to extreme heat, humidity, fumes or airborne particles, toxic or caustic chemicals, loud noise, and all weather conditions.

PHYSICAL DEMANDS

While performing the duties of this job, the employee is regularly required to talk and hear. The employee is regularly required to use hands to finger, handle, or feel and reach with hands and arms. The employee is regularly required to stand for an 8 hour shift. Position requires frequent twisting, turning, reaching, bending, pulling and pushing. Position occasionally requires walking, climbing, stooping, and crouching. The employee must be able to handle up to 80 lbs on a regular basis throughout the 8 hour shift. Specific vision abilities required by this job include close vision. Working conditions include exposure to extreme temperatures (heat) and humid conditions, dirt, and noise.